You may often have this idea: welding head design and production must be very simple.Don't be misled, when using a processing improper or not through tuning of the head, will give you bring expensive loss -- it will destroy the welding effect, and even more serious will directly lead to the transducer or generator damage. Therefore horn design never like its shape as simple as that, contrary to many professional knowledge and skills -- how to ensure the welding head can be the most economical work?How to ensure the welding head to the transducer converts the mechanical vibration can be effectively transferred to the workpiece, forming a continuous and stable welding -- in the constant wave ultrasonic, our engineers will each link is considered a very full.Even if has several years of experience in the design and development, we firmly believe that only through strict testing and quality control to produce the best welding head.Through the application of a finite element analysis (FEM) this process, our engineers will head the acoustic properties and mechanical properties of the perfect combination, to design the most consistent with the needs of customers products.There is no reason to doubt the constant wave ultrasonic welding in the field of the authority, we produced for each set of welding head and die, whether it is a standard product or customized according to customer requirements, are all made of the best materials at the same time after repeated test.Head shape, intensity and frequency and other parameters tested many times, can meet the most stringent standards, the welding head and the mold to achieve the most perfect matching.Material is the guarantee of ultrasonic die life in welding effect is one of the main reasons, mold complete process is complex.So not only is the engineer design must be carefully chosen material, also need to understand the product requirements of the use of the material itself, to avoid inadvertent effect of its timeliness and quality.The various material properties are outlined below: (morning glory is the world famous American ALCOL company's products, the company 7075T651 aluminum reached the United States Aluminum Industry Association AAA standard), aluminum magnesium alloy (7075T6512024T6516061T651) 1, 7075T651: using the Yu Zhendong system and Horn manufacturing, the material has high mechanical strength, hardness high thermal conductivity, high, is the ideal ultrasonic mold manufacturing materials; 2, the general use of 2024T651: and HORN manufacturing, good thermal conductivity of bremsstrahlung, strong, moderate hardness, used for general plastic products.In 3, 6061T651: used in the low output of HORN manufacturing, toughness is good, the soft quality.: two, titanium alloy for continuous vibration models, bremsstrahlung is higher, the heat conduction is good, high hardness, and high cost.Three, domestic hard aluminum alloy: China-made materials, used for ordinary aluminum processing, low heat conduction, the ultrasound machine high loss, low cost.Production of a die ultrasound, to consider the following factors: 1, product requirements: determines the service life of the mold, wear rate, and thus determine the metal.In 2, the shape of the products: the welding process, set mold size, pressure conveying zone, products in the fusing of possible distortion, require a lot of power and the function.Whether can a welding work.Products: 3, the plastic nature of decision the mold work amplitude, that one should receive ultrasonic energy, conducting wire form, position, size.In different plastic combination, how to design the contact position?4, quality after sale service successfully fused, depend on the following factors: 1, the product shape: a different shape, wall thickness, plastic materials, determines the required size and characteristics of ultrasonic welding power.In 2, interface design: a generally consists of an ultrasound machine suppliers to provide advice.